Ironman Safes are finished using a Thermoset Powder Coat, a highly durable and advanced finishing method. This process begins by electrostatically applying pigment to a meticulously cleaned metal surface. Once applied, the safe is transported via an overhead trolley into a specialized oven, where it is baked at approximately 500 degrees Fahrenheit for up to four hours. The result is a finish that is significantly harder, more scratch-resistant, and more corrosion-resistant than traditional paint.
In comparison, standard liquid paints are applied as a liquid and cure through either solvent evaporation or a chemical reaction with a hardener. However, these methods often lead to the ongoing release of volatile compounds (outgassing) over time. On the other hand, since Thermoset Powder Coating is baked at high temperatures, there is no outgassing, creating a cleaner and more durable finish.
Another key difference between an Ironman Powder Coated Safe and one finished with liquid paint lies in the craftsmanship. The high-heat baking process required for powder coating means that the finish cannot be applied to materials that outgas, such as fillers. Therefore, Ironman Safes must be expertly crafted by the welder to a high standard where the visible surface is a true reflection of their work. In contrast, liquid-painted safes often use synthetic fillers that can mask imperfections, leading to a flawless appearance that may not reflect the underlying craftsmanship. So, while liquid-painted surfaces may seem perfect, you may be admiring the effects of body filler rather than the skill of the craftsman.
